Lockout Procedure

Lockout Procedure / Plant and process equipment

Rotary screw air compressor lockout procedure

A rotary screw air compressor holds electrical, pneumatic and thermal energy. Here is where it hurts people, and the procedure for yours: the placard for the machine and the written procedure for the binder.

E1P1T13 energy sources on a typical rotary screw air compressor

Where a rotary screw air compressor hurts people

  • The receiver tank holds full pressure after the compressor stops. Close the discharge valve and drain it to 0 psi.
  • Auto-restart: a compressor on standby starts by itself when pressure drops. Never trust a stopped compressor.
  • Oil and discharge piping stay hot after shutdown.

Write the procedure for your rotary screw air compressor

List every source of energy that can move, power or hurt. The placard builds as you go, and the checks run on every change.

Who works on it

Energy sources

    Add a source

    Other plant machines

    Every machine · What makes a procedure machine-specific

    A lockout station board with rows of red safety padlocks, danger tags and breaker lockouts

    For the rotary screw air compressor's lockout station

    The devices the placards call for. One lock per person, a tag on every lock.

    • SAFBY safety padlocks, keyed differently, 10 packOne lock per person, numbered, each opened only by its own key.
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    • TRADESAFE "Danger: Do not operate" tags, 30 packVinyl tags with ties, a line for the name, one on every lock.
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    • TRADESAFE adjustable ball valve lockout, 2 packCloses over a ball valve handle from 1/2 to 4-1/4 in pipe, for air, water and gas lines.
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    • Master Lock 421 group lockout haspSix locks on one isolation point, for a crew working on the same machine.
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    • Master Lock 1457E410KA lockout tagout kitA personal kit for one authorized employee: padlocks, hasps, tags and electrical lockouts in a pouch.
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